High Productivity Plastic Recycling Pelletizing Machine
Description
Basic Info
Model NO. | ACS-PRO |
Screw | Single-Screw |
Inverter | Inverter |
Electromagnetic Heater | Ceramic Heater or Far-Infrared Heater |
Automation | Automatic |
Computerized | Computerized |
Customized | Customized |
Certification | CE, ISO9001:2008 |
Condition | New |
Machine Type | Recycling Machine |
Voltage | 380V 50Hz or Customized |
Electric Components | ABB, Ls, Omron, or Customized |
Application | Film, Filament, Raffia, Foam |
Compacting Room Size | 800L-2800L |
Capacity Range | 320kg/H-2100kg/H |
Target Being Recycled Material | PP PE Pet ABS PS PC |
Control | P.L.C Control |
Sample/Service Manua | Available |
Factory Location | 2 Hours Drive From Shanghai |
After-Sale Service | Free Spare Parts |
Final Product | Pellets/Granules |
Advantage | Famous Brand Motor |
Business Type | Manufacturer |
Material | Iron |
Transport Package | Wooden Pallet |
Specification | Customzied |
Trademark | ACERETECH |
Origin | Jiangsu Zhangjiagang |
HS Code | 8477209000 |
Production Capacity | 100sets/Year |
Packaging & Delivery
Package size per unit product 500.00cm * 200.00cm * 200.00cm Gross weight per unit product 2700.000kgProduct Description
High Productivity Plastic Recycling Pelletizing MachineProduct Description
ACS -PRO Compacting and Pelletizing Machine
To meet the market demand, ACERETECH developed and launched environmental 3 in 1 integrated plastic granulation recycling system--ACS-PRO COMPACTING AND PELLETIZING MACHINE, which is excellent degassing and filtering performance for recycling.It is different from traditional granulation line.This ACS-PRO is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing..
Machine Working Process:
The equipment includes the belt conveyor/ hauling off feeding device, compactor, single screw extruder ,middle filtering system, double zone vacuum degassing system, second filter system, water-ring pelletzing system/ under-water pelletizing/ water strands pelletizing system/ under water strands pelletizing system, dryer, product silo and electric cabinet control system.
With well understanding of characteristics of different plastic materials and modular design, ACS-PRO pelletizing machine optimizes size-reduction and pre-heating precess in the compactor, avoids over-heating or degradation. The drive of compactor contolled by inverter, together with sliding gate device installed on the outlet of compactor room, to guarantee ACS-PRO not only handle loosing material recycling but also rigid regrinds material re-pelletizing.
Product Parameters
SPECIFICATIONS | |
Machine Model | ACS-Pro |
Target Recycled Material | HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS |
Final Product Shape | Particles |
System composition | Belt Conveyor, Air Exhausting Device, Sliding Gate, Cutting Compactor with Inverter, Single Screw Extruder, Filtration first,Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
Output Range | 320kg/h-2100kg/h |
Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) |
Compactor Volume | 800L-2800L |
Diameter of screw | 100mm-180mm |
Material of screw | Bimetal |
L/D of screw | 50/ 1 |
Heater of barrel | Ceramic heater or Far-infrared heater |
Cooling of Barrel | Air cooling of fans through blowers |
Vacuum deashing exhaust | Two Double-zone vacuum degassing system (Standard) |
Pelletizing type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
Voltage Standard | According to the Voltage of the Customer's Location |
Optioanl device | Metal detector, Roll hualing off device, Masterbatch and additives feeder |
Warranty | 13 months from the date of bill of lading |
Technical services | project design, factory construction, installation and recommendations, commissioning |
Model | Compactor Volume (L) | Screw diameter(mm) | L/D ratio | Productivity(kg/h) for LDPE/LLDPE | Productivity(kg/h) for BOPET/PET |
ACS-PRO1008 | 800 | 100 | 50 | 400-500 | 500-600 |
ACS-PRO1414 | 1400 | 140 | 50 | 900-1000 | 900-1150 |
ACS-PRO1616 | 1600 | 160 | 50 | 1300-1500 | 1200-1600 |
ACS-PRO1828 | 2800 | 180 | 50 | 1800-2000 | 1800-2100 |
Detailed Photos
Feeding & Compacting>>> Multiple selection of smart feeding method: Plastic scraps can choose belt conveyor; Rolls' scraps can choose roll hauling off device;Feeding speed is automatically.>>> Strong crushing and compacting unit:Rotatory blades of compactor will cut up incoming scraps;Frictional heating will dry and compacts the materials;Feed from the compactor directly into the extruder.Sliding gate make it can handle both film and rigid scraps.Extrusion & Degassing>>> Specialized single screw extruder: Equipped with high torque gearbox with integrated design; 50D processing section to gently melt the plastics;Bi-metal Screws and barrels ensure 2 times use life than usual..>>> Double-zone vacuum degassing systemDouble-zone degassing can remove the volatiles efficiency;Equipped with vacuum tank, which store the impurities, small molecules or oil stains from the exhaust.Melt Filtration>>> Plate type double station filter: Cost - effective,Easy to operate;>>> Piston type large area filter:Suitable for heavy contaminated materialSuitable for large capacity recycling machine;>>> SCF type Self-clean filterNo need to change the mesh screen;Automatically discharge the impurities;Can realize 60mesh, 80mesh 100mesh and 120mesh.Pelletizing System>>> For different materials and different usage scenarios, we can provide you different pelletizing systems. Water-ring pelletizing system: Standard granulating method in ACS-H system; Self-adjusting pelletizing head ;RPM of rotatory blades is automatic.Pelletizing System>>> Under-water pelletizing system:Suitable for big capacity, automatically,Applicable to a wider range of materials.Pelletizing System>>> Water-strands pelletizing system:Cost-effective;Suitable for the material which MFI is higher than 8.Drying & Packing System>>> Vibration: Sieve is made of Stainless steel ; Dewatering granules and selecting size.Centrifugal dryer:Horizontal-type which is lower energy consumption;Blower on the dryer to remove the moisture further;Equipped with sound-proofing cover to reduce noise.Product silo:All pipes and silos wrapped with sound -proofing cotton;Optional Capacity online monitoring & Quantitative weighing. Intelligence Operating>>> Intelligence Start: One button only.>>> Intelligence Stop: One button only.>>> Emergency Stop: One button only.Remote monitoring and information transmission.FAQ
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